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Application of GSK RB15L Robot on Casting Automatic Production Matching with CNC Milling Machine from Shenzhen Appliance Company

Customer Requirement:

The robot replaces the manual, which can be completed three CNC milling machines, tray fixture, and workpiece loading/unloading production between the material bars.
Three kinds of products should be simultaneously performed the loading/unloading, the dedicated tray and machining fixture of milling machine; it is necessary to carry out the mix capture of loading/unloading for the different products due to the strong of universal property of the robot.
The milling machining time of production is 1-5 minute(s), and its production capacity of assembly line is 350 pieces/hour.

Troubleshooting:

One table of RB15L transportation robot, one set of customized flexible capture, three sets of fixtures of machine tool, one set of disc double-speed delivery line, three sets of temporary storage positioning equipments, one set of cleaning device of tray and matched with 3 tables of CNC milling machines to complete the disc loading of raw-material, milling planet, drilling tapping, workpiece cleaning and collection of finished-product unloading.
The robot capture uses the customized flexible design, which can be compatible with the capture of the overall trays, precise positioning and the anti-dropping function of the abnormal of gas-off and power-off; and it can be guaranteed the stable production of loading/unloading.
It uses the double-speed-chain delivery system to assort and deliver the trays and fixtures and buffer the tray turnover, and it is convenient to collect the materials for the workers.
It uses the FDI technology of automatic identification system to perform the automatic sort and delivery to the different trays; it is automatically identified that the machining workpiece of trays are delivered the corresponding loading station.

Application Effect:

It uses the design of compatible flexible manipulator, and it is solved the problems on the same production line of multi-type and small-batch production based upon the less manufacturing cost.
The robot replaces to the manual that can be carried out the one-to-three CNC machine tools for operating any time, which can be stably completed the working tasks.
The robot operation is closely cooperated with the CNC milling machine and double-speed-chain delivery system, and its work is stable and improved the production efficiency and reduced the operating cost of production mostly.

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